• Zf 5hp19 Solenoid Diagram
• Zf 5hp19 Diagram

This article describes automobile transmission. For heavy-duty 5 speed automatic transmission, see ZF Ecomat.

Tiptronic Transmission Repair Manual ZF 5HP19 FL/A Transmission Repair Manual PDF free online This manual covers the procedure for repairing the complete transmission. The repairing of this transmission is only allowed to persons with specific training from ZF Getriebe GmbH. Audi Zf5hp19fl Tiptronic Transmission Manual ZF 5hp19 transmission. Transmission repair manuals ZF 5HP19 Information about rebuild transmission ZF 5HP19 Like most of automatic gearboxes from German company ZF model. ZF 5HP19 and 5HP19 FL/A For maintenance and repair automatic transmission series ZF, you should purchase a repair manual ZF 5HP19 and 5HP19 FL/A, which contains detailed instructions, a description of all repair procedures, service manuals and instructions. 50$ 01/2002 ZF WG-180, WG-200 Power Transmission Workshop Manual.

Access Free Zf 5hp19 Repair Manual Zf 5hp19 Repair Manual Transmission repair manuals ZF 5HP19 Information about rebuild transmission ZF 5HP19 Like most of automatic gearboxes from German company ZF model 5HP19 differs by durability and increased reliability. It should be noted that this model is extremely critical to oil starvation.

5HP is ZF Friedrichshafen AG's trademark name for its five-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken.

Specifications[edit]

Final Conventionally Designed Gearbox[edit]

The 5HP is the last transmission family that utilized a conventional design. To meet the requirements for a greater number of gear ratios, the only viable option entailed adding more components. That made these gearboxes bigger, heavier and even more expensive to build. As the presence of up to ten main components (two Ravigneaux gearsets in series, along with brakes and clutches) showed, this marked the end of conventional gearbox design. The successor, the 6HP-family, employed an all-new Lepelletier gear mechanism design, which needed only eight main components in order to achieve six gear ratios. This demonstrated a new paradigm in gearbox design.

Technical Data[edit]

Zf 5hp19 Solenoid Diagram

Ravigneaux Planetary Gearset Types[edit]

5HP 18[edit]

• Introduced in 1991 on the BMW E36 320i/325i and E34 5 Series.
• Input torque maximum is 310 newton metres (230 lb⋅ft)
• Weight: ~75 kilograms (165 lb)
• Oil capacity: ~10.5 litres (11.1 quarts)

Applications

• 1992-1993 BMW E32 — 730i M60B30
• 1992-1995 BMW E34 — 525i M50B25TÜ
• 1992-1995 BMW E34 — 530i M60B30
• 1992-1995 BMW E34 — 525tds M51D25
• 1995-2000 BMW E38 — 725tds M51D25
• 1994-1996 BMW E38 — 730I M60B30
• 1993-1996 BMW E36 — M3 S50B30us
• 1995-1999 BMW E36 — 328i M52B28 - BMW Part No A5S 310Z
• 1997-1999 BMW E36 — M3 3.2 S52B32
• 1995-1999 BMW E39 — 523i M52B25
• 1995-1999 BMW E39 — 528i M52B28
• 1995-1999 BMW E39 — 525tds
• E36 320i

5HP 19[edit]

• Introduced in 1996, it has been used in a variety of cars from Audi, BMW, Porsche, and Volkswagen Passenger Cars.
• Input torque maximum is 300 newton metres (220 lb⋅ft)
• Weight: ~79 kilograms (174 lb)
• Oil capacity: ~9.2 litres (9.8 quarts)

Applications

BMW — longitudinal engine, rear wheel drive

• 2001–2003 BMW E46 — 330Ci M54/B30
• 2001–2003 BMW E46 — 330i M54/B30
• 2000–2003 BMW E46 — 320i M52tu/B20/ M54B22
• 2000– BMW E46 — 323Ci
• 2000– BMW E46 — 323i
• 2000– BMW E46 — 328i
• 2000– BMW E38 — 728i
• 2001–2003 BMW E46 — 325Ci M54/B25
• 2001–2003 BMW E46 — 325i M54/B25
• 1999–2002 BMW E39 — 520i M52TU/B20
• 1999–2002 BMW E39 — 520i M52TU/B25
• 1999–2002 BMW E39 — 520i M52TU/B28
• 2001–2003 BMW E39 — 525i M54/B25
• 2001–2003 BMW E39 — 530i M54/B30
• 2002–2005 BMW E85 — Z4 (M54 engine)

5HP 19FL[edit]

Applications

Volkswagen Group — longitudinal enginetransaxle, front-wheel drive

• 1996–2001 Audi A4 (B5) 2.8 V6
• 1997–2003 Audi A4 (B5) 1.8T
• 1997–1999 Audi A8 (D2) 3.7 V8
• 1998–2001 Audi A6 (C5) 2.8 V6
• 1998–2003 Volkswagen Passat GLS 1.8T
• 1998–2003 Volkswagen Passat GLS 2.8 V6
• 1998–2003 Volkswagen Passat GLX 2.8 V6
• 2003– Volkswagen Passat GL 1.8T
• 2004–2005 Volkswagen Passat GLS 2.0 TDI [ZF 1060 030106,^[1] VW GMR], [A73 Torque Converter]

5HP 19FLA[edit]

Applications

Volkswagen Group — longitudinal engine, transaxle permanent four-wheel drive

• 1996–2001 Audi A4 (B5) 2.8 V6 quattro
• 1997–2001 Audi S4 (B5) 2.7 V6 'biturbo' quattro
• 1997–2005 Audi A4 (B5) and Audi A4 (B6) 1.8 T quattro
• 1998–2001 Audi A6 (C5) 2.8 V6 quattro
• 2000–2003 Audi A6 2.7 V6 biturbo quattro
• 2000–2003 Volkswagen Passat GLS V6 4motion 2.8 V6
• 2000–2003 Volkswagen Passat GLX V6 4motion 2.8 V6
• 2004–2005 Volkswagen Passat GLS 4motion 1.8T
• 2001–2003 Audi allroad quattro 2.7 V6 biturbo
• 2002–2005 Audi A4 (B6) 3.0 V6 quattro
• 2002–2003 Audi A6 (C5) 3.0 V6 quattro
• 2002–2003 Volkswagen Passat 4.0 W8 4motion

1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same, but are not interchangeable.

5HP 19HL[edit]

Applications

Porsche — longitudinal enginerear enginetransaxle

• 1998–2003 Porsche 911 Carrera 996 3.4
• 2002–2003 Porsche 911 Targa 996 3.6

5HP 19HLA[edit]

Applications

Porsche — longitudinal enginerear enginetransaxle

• 1999–2003 Porsche 911 Carrera 996 3.6
• 1999–2003 Porsche 911 Carrera 4S 996 3.6

Zf 5hp19 Diagram

Porsche — mid-engine designflat-six engine, 5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, [5HP19FL Valve Body, Solenoids, and Speed Sensor. Different Wiring Harness.] [Speed Sensor/Pulser part # ZF 0501314432]

• 2005–2008 Porsche Boxster 987 2.7 6-cyl
• 2005–2008 Porsche Boxster S 987 3.4 6-cyl
• 2005–2008 Porsche Cayman 987 2.7 6-cyl
• 2005–2008 Porsche Cayman S 987 3.4 6-cyl

Simpson Planetary Gearset Types[edit]

5HP 24[edit]

• Introduced in 1996, it has been used in a variety of cars from Audi, BMW, Jaguar, and Land Rover – all with a front mountedlongitudinal engine.
• Input torque maximum is 440 newton metres (320 lb⋅ft)
• Weight: ~95 kilograms (209 lb)
• Oil capacity: ~9.9 litres (2.2 imp gal; 2.6 US gal)

Applications

• 1996–1997 BMW E31 — 840Ci M62/B44
• 1997–2001 BMW E38 — 735i M62/B35
• 1997–2001 BMW E38 — 735iL M62/B35
• 1997–2001 BMW E38 — 740i M62/B44
• 1997–2001 BMW E38 — 740iL M62/B44
• 1998–2001 BMW E38 — 730d M57
• 1997–2003 BMW E39 — 540i M62/B44
• 2000–2003 BMW E39 — Alpina D10 Bi-turbo
• 1997-2003 Jaguar XJ Sport 3.2 V8
• 1997–2002 Jaguar XK8 V8 4.0L
• 1998–2003 BMW E53 — X5 4.4i
• 1998–2002 Jaguar XJ8 4.0 V8
• 1998–2001 Jaguar XJ8 Vanden Plas 4.0 V8
• 1998–2001 Jaguar XJ8 L 4.0 V8
• 2001–2003 BMW E53 — 4.6is V8
• 2002–2003 BMW Z8 — Alpina 4.8 V8
• 2002–2003 Jaguar XJ Sport 4.0 V8
• 2003–2005 Range Rover (L322) — With BMW M62/B44 engine

5HP 24A[edit]

• Four-wheel drive version used in Audi (quattro) and Volkswagen Passenger Cars (4motion) marques of the Volkswagen Group:
• Input torque maximum is 430 newton metres (320 lbf⋅ft)
• Weight: ~142 kilograms (313 lb)
• Oil capacity: ~11 litres (2.4 imp gal; 2.9 US gal)

Applications

• 1997–2003 Audi A8 (D2) 4.2 V8
• 2001–2002 Audi A8 (D2) 6.0 W12
• 1998–2003 Audi S8 (D2) 4.2 V8
• 1999–2004 Audi A6 (C5) 4.2 V8
• 1999–2004 Audi S6 (C5) 4.2 V8
• 2000–2003 Audi A8L (D2) 4.2 V8
• 2002–2004 Audi RS6 (C5) 4.2 biturbo V8
• 2002–2011 Volkswagen Phaeton (Typ 3D)

5HP 30[edit]

• Introduced in 1992, it was produced through 2003, and has been used in a variety of cars from Aston Martin, Bentley, BMW, and Rolls Royce.
• Input torque maximum is 560 newton metres (410 lb⋅ft)
• Weight: ~109 kilograms (240 lb)
• Oil capacity: ~13.5 litres (14.3 quarts)

Applications Kinect 1.8 driver.

• 1992–1995 BMW E34 — 540i M60/B40
• 1995–1997 BMW E39 — 540i M62/B44
• 1998–2001 BMW E39 — 540i M62/B44TU
• 1992–1994 BMW E32 — 740i M60/B40
• 1994–1995 BMW E38 — 740i M60/B40
• 1996–1997 BMW E38 — 740i M62/B44
• 1992–1994 BMW E32 — 740iL M60/B40
• 1994–1995 BMW E38 — 740iL M60/B40
• 1996–1997 BMW E38 — 740iL M62/B44
• 1998-2001 BMW E38 — 740d M67/D40
• 1994–2001 BMW E38 — 750iL M73/B54
• 1993–1995 BMW E31 — 840i M60/B40
• 1995–1996 BMW E31 — 840Ci M62/B44
• 1994–1997 BMW E31 — 850Ci M73/B54
• 1998–2003 Rolls-Royce Silver Seraph 5.4 V12
• 1998–2000 Bentley Arnage 4.4 V8
• 1999–2003 Aston Martin DB7 Vantage 6.0 V12
• 1999–2003 Aston Martin DB7 Vantage Volante 6.0 V12

See also[edit]

Notes[edit]

1. ^inner and outer sun gear of the Ravigneaux planetary gearset are inverted
2. ^shown here to reflect the progress the Lepelletier gear mechanism means

References[edit]

1. ^'ZF Parts Catalog'(PDF). zf.com. Archived from the original on 2012-09-06.CS1 maint: bot: original URL status unknown (link)

• 'ZF North America Application Chart (automatic)'(PDF). ZF-Group.com. Archived from the original(PDF) on 6 November 2016.

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